Sunday, June 10, 2012

Schwinn Varsity Overhaul

I recently got a nice old Schwinn Varsity that needed some serious restoration work. I basically did a full mechanical overhaul on it, repacking every bearing with fresh grease, cleaning the cables and drivetrain, and retensioning the spokes. I also took some pictures in case you're interested. First I removed the handlebars, brakes, fork, seatpost, wheels, pedals, chain, and cranks:


Yes, I'm using an old exercise bike as a stand. After cleaning out the dried up grease (more like dirt) in the headset cups I reinstalled the fork and shifters:

 
That solid steel fork weighs a ton by the way. Next I put the handlebars and saddle back in (I made sure to grease them first) so I could work on the bike upside down:


You don't want to do this on old road bikes if the cables stick out the top of the brake levers since this will kink the brake cables. I took the cables out though, so in this case it's ok. I then cleaned out the bottom bracket cups and reinstalled the cranks:


That solid steel crankset also weighs a ton. Next I repacked the wheel bearings with fresh grease and replaced the torn up rim strips underneath the tires. Here are the wheels back on the frame:


It's starting to look like a bike again. I then reinstalled the pedals (those needed a ton of oil in them to make them stop squeaking) as well as the chain (which I soaked in detergent and then motor oil). I also reinstalled the front derailleur's cable, which was caked in grime and wouldn't move:


Finally I reinstalled the brakes after replacing the frayed rear cable:


Here's the completed bike again. I will replace that dry rotted rear tire soon, but for now it rides great.


2 comments:

  1. Oh man, I really want to try to clean up an old Varsity that I got from my dad. The chain slips off the cranks as I'm riding and I have to backpedal to pick up the chain again to keep moving. I've got to read some more of your posts. No idea what I'm doing haha.

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    1. It sounds like the front derailleur might need some adjustment. Pull the left shift lever down a little bit so that the chain won't rub the front derailleur cage.

      Here's an old article I did about setting up a front derailleur from scratch, in case you want to want to get crazy with it: http://ulikecooking.blogspot.com/2013/01/front-derailleur-installation.html

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